Accuracy------Digital pressure gauges are far more accurate than analog gauges.
Analog gauges-The rule of thumb with analog pressure gauges is that when the operating pressure of the system is normal, the needle should be pointing straight up or in the “twelve o’clock” position. So since the accuracy of most dial pressure gauges is best in the middle third of a gauge, you have to always select a gauge with a range that is about twice your normal operating pressure.
Digital gauges – The rule of thumb with digital pressure gauges is that you match the maximum pressure that you are measuring to the pressure of the gauge. Standard accuracy for Cecomp digital pressure gauges is 0.25% of the full scale of the gauge but most ranges are available at 0.1% accuracy so you will automatically have better accuracy since the range is only what you are measuring NOT twice the normal operating pressure.
Readability
Analog gauges are often misread due to a parallax issue (the phenomenon whereby a gauge dial appears to the user to be in one position from one angle and a different position from a different angle)
Digital gauges have a digital readout so there are no parallax problems and no counting hashes when taking a reading.
Repairability-------Should a digital gauge be physically damaged (ie, punctured display or faceplate/keypad) the calibration is typically not affected and they can be repaired at a nominal cost.
Durability------Due to the solid state design, digital pressure gauges can be used in high vibration applications. The display will hold steady while an analog gauge needle may bounce around and make it difficult to take an accurate reading.
Engineering units------Analog gauge engineering units are not changeable in the field. The dial face must be reprinted and replaced to change engineering units. Cecomp digital pressure gauges are available with microprocessors that allow the user to change engineering units, set the battery on/off time, as well as digitally calibrate the gauge.
Calibration
Digital gauges will withstand considerable shock, vibration, and abuse without losing calibration. Analog gauges are most often “out of calibration” after the first time they are dropped or banged around.
Digital pressure gauges, due to the superior accuracy, are often used as “gauge standards” to test analog gauges to determine that they are in calibration and if they are operating properly. The rule of thumb for checking instruments is a 4:1 ratio. Since analog gauges are most often 2% (or worse) accuracies, a 0.25% digital gauge is more than accurate enough for this purpose.
Cost
Analog gauges are less expensive initially; however, analog gauges fail often and are unreliable when subjected to shock and normal abuse. It is often necessary to buy several gauges per year. Digital gauges, if properly maintained, will last several years.
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Xinyi Instrument supplies pressure transmitters for process control, hydraulic systems, petrochemical plants, water treatment, HVAC, power generation and general industrial pressure monitoring. Our pressure transmitter range covers gauge pressure, absolute pressure, differential pressure, high temperature media and digital communication applications.
Choose from compact pressure transmitters, smart 3051 differential pressure transmitters, diaphragm seal models, RS485 digital pressure transmitters and high frequency dynamic pressure sensors. Standard outputs include 4-20 mA, voltage output, HART and RS485 Modbus options, with stainless steel wetted parts and custom process connections available on request.
| Pressure Types | Gauge, absolute, negative pressure, differential pressure |
|---|---|
| Measuring Range | From low differential pressure to high pressure ranges up to 100 MPa, depending on model |
| Output Signals | 4-20 mA, 0-5 V, 1-5 V, 0-10 V, RS485 Modbus, HART options |
| Accuracy | Typical options include 0.1%, 0.2%, 0.25% and 0.5% FS |
| Process Connection | M20 x 1.5, G1/4, G1/2, NPT and customized thread connections |
| Wetted Materials | Stainless steel, 316L diaphragm and corrosion-resistant sealing options |
| Media | Water, oil, gas, air, steam and compatible liquid or gas media |
| Applications | Pipeline pressure, tank level, flow differential pressure, hydraulic pressure and automation systems |
A pressure transmitter converts the pressure of liquid, gas or steam into a standard electrical signal for PLC, DCS, recorder or control instrument input. It is widely used for pipeline pressure, tank level, flow measurement and process safety monitoring.
Confirm the pressure range, pressure type, medium, temperature, output signal, accuracy, installation thread, electrical connection and environmental requirements. For corrosive media, high temperature or sanitary applications, diaphragm material and sealing structure are especially important.
Gauge pressure transmitters measure pressure relative to atmospheric pressure. Absolute pressure transmitters measure pressure relative to vacuum. Differential pressure transmitters measure the pressure difference between two points and are commonly used for flow, filter and level measurement.
Yes. Xinyi Instrument can support customized pressure ranges, process connections, output signals, cable length, display options and model selection for different industrial applications.