How Does a Digital Pressure Gauge Work?

Digital Pressure Gauges Working Principle

Digital pressure gauges use pressure sensors that convert pressure to an equivalent electronic signal. Different types of pressure sensors are suitable for digital gauges; however, piezoresistive pressure sensors are used most frequently due to their robust design and lower price than capacitive sensors.

A piezoresistive pressure sensor consists of a diaphragm equipped with piezoresistive elements. The pressure of the medium causes the diaphragm to deflect; this deflection causes a change in the cross-sectional area of the piezoresistive elements that changes the material’s electrical resistance creating a voltage difference. The gauge's internal microprocessor then processes the voltage to display a pressure reading on the digital display.

Some digital gauges also have additional features such as temperature compensation, data logging, and wireless connectivity. Read our electronic pressure measurement principles article for an in-depth guide on how different sensor types work.

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Time : Nov 15 2024
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Pressure Transmitters for Industrial Pressure Measurement

Xinyi Instrument supplies pressure transmitters for process control, hydraulic systems, petrochemical plants, water treatment, HVAC, power generation and general industrial pressure monitoring. Our pressure transmitter range covers gauge pressure, absolute pressure, differential pressure, high temperature media and digital communication applications.

Choose from compact pressure transmitters, smart 3051 differential pressure transmitters, diaphragm seal models, RS485 digital pressure transmitters and high frequency dynamic pressure sensors. Standard outputs include 4-20 mA, voltage output, HART and RS485 Modbus options, with stainless steel wetted parts and custom process connections available on request.

Pressure Transmitter Parameters

Pressure Types Gauge, absolute, negative pressure, differential pressure
Measuring Range From low differential pressure to high pressure ranges up to 100 MPa, depending on model
Output Signals 4-20 mA, 0-5 V, 1-5 V, 0-10 V, RS485 Modbus, HART options
Accuracy Typical options include 0.1%, 0.2%, 0.25% and 0.5% FS
Process Connection M20 x 1.5, G1/4, G1/2, NPT and customized thread connections
Wetted Materials Stainless steel, 316L diaphragm and corrosion-resistant sealing options
Media Water, oil, gas, air, steam and compatible liquid or gas media
Applications Pipeline pressure, tank level, flow differential pressure, hydraulic pressure and automation systems

Recommended Pressure Transmitter Series

  • Xinyi YW-150 - differential pressure transmitter for stable industrial measurement.
  • Xinyi YW-3051DP - smart differential pressure transmitter for process control.
  • Xinyi YW-130 / YW-140 - compact pressure transmitters for general pressure monitoring.
  • RS485 Digital Pressure Transmitter - Modbus communication for remote monitoring systems.
  • High Temperature Pressure Transmitter - designed for hot media and demanding process conditions.
  • Siemens, Yokogawa and ABB Options - international brand transmitters available for project matching.

Pressure Transmitter FAQ

What is a pressure transmitter used for?

A pressure transmitter converts the pressure of liquid, gas or steam into a standard electrical signal for PLC, DCS, recorder or control instrument input. It is widely used for pipeline pressure, tank level, flow measurement and process safety monitoring.

How do I choose the right pressure transmitter?

Confirm the pressure range, pressure type, medium, temperature, output signal, accuracy, installation thread, electrical connection and environmental requirements. For corrosive media, high temperature or sanitary applications, diaphragm material and sealing structure are especially important.

What is the difference between gauge, absolute and differential pressure transmitters?

Gauge pressure transmitters measure pressure relative to atmospheric pressure. Absolute pressure transmitters measure pressure relative to vacuum. Differential pressure transmitters measure the pressure difference between two points and are commonly used for flow, filter and level measurement.

Can Xinyi Instrument provide customized pressure transmitters?

Yes. Xinyi Instrument can support customized pressure ranges, process connections, output signals, cable length, display options and model selection for different industrial applications.