Troubleshooting and performance analysis of intelligent digital pressure gauge | digital display pressure gauge

Troubleshooting and performance analysis of intelligent digital pressure gauge | digital display pressure gauge?

Troubleshooting and performance analysis of digital pressure gauge?

Troubleshooting and performance analysis of digital pressure gauge?

1、 Precautions for site use

1. The field service conditions of digital pressure gauge shall meet the requirements of technical parameters of this instrument. The instrument range shall be selected correctly. The measured pressure shall not exceed the upper and lower limits of the instrument, and sufficient overpressure safety margin shall be reserved.

2. The measured medium temperature of the digital pressure gauge shall not exceed the working temperature range of the instrument, and the sealing and vibration resistance of the instrument shall be ensured when it is used in corrosive and vibration places.

3. The digital pressure gauge is a vertical downward direct installation type, which can be directly installed on the pressure interface of the measured pipeline. During installation, avoid the formation of "closed pressure" between the instrument connecting thread and the valve in front of the gauge (observe the indicated value and pay attention to the pressure response time). If this pressure is formed, it should be eliminated in time, otherwise the measuring element will be damaged and the medium will leak.

2、 Operating instructions

The sensor and display processing part of the digital pressure gauge adopts an integrated design structure, which is easy to use. The digital pressure gauge and the tested mechanism are directly connected by threads, and there is no requirement on the placement angle of the digital pressure gauge. Before using the measurement, the approximate pressure range of the measured target should be estimated to avoid mechanical damage to the sensor due to excessive pressure exceeding the measurement range. The pressure response time of the digital pressure gauge is 2S.

3、 Troubleshooting

Digital pressure gauge belongs to mechanical and electrical products. During transportation and use, due to environmental interference and improper human operation, the instrument may not work and display normally. For simple faults, users can eliminate them by themselves. Other faults need to be returned to the manufacturer for repair. The following list shows the troubleshooting methods.

Troubleshooting of digital pressure gauge

1. There is no font on the screen. Replace the battery

2. When the pressure increases, the font does not change. Take out the battery, wait for 30 seconds, and then reinstall it

3. The font is damaged by non digital LCD, which shall be returned to the factory for repair.

4. The value is obviously inaccurate and the sensor is damaged. It should be returned to the factory for repair.

5. The accuracy is changed and returned to the factory for re calibration

Performance analysis of intelligent digital pressure gauge!

1. Economic benefit analysis

After long-term operation, the intelligent digital pressure gauge shows that the fault rate is low, the maintenance cost is low, and the operation cost is reduced. The maintenance workload is very small, mainly for regular inspection and verification. Even if there is a problem, it can be easily found through manual operation to reduce unnecessary waste discharge. The price of intelligent digital pressure gauge is higher than that of ordinary pressure gauge. Although the cost is increased, its service life and accuracy grade are much higher than that of traditional pressure gauge.

2. Analysis of progressiveness of Technology

The intelligent digital pressure gauge has few movable parts, small maintenance workload, high accuracy and reliable operation. It is convenient to set, correct and debug through manual operation, with strong operability and compatibility, convenient debugging, multi parameter measurement and wide measurement range.

3. Precautions:

The intelligent digital pressure gauge must be consistent with the on-site installation position during indoor calibration, otherwise, it will cause large zero error.

4. Concluding remarks

The long-term use of customers shows that the intelligent digital pressure gauge has a wide range of applications in industry, petrochemical industry and other fields, and is also the inevitable trend of field instrument development in the future. It is of great significance to reduce costs and improve economic benefits.

Time : Aug 29, 2022
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Xinyi Instrument supplies pressure transmitters for process control, hydraulic systems, petrochemical plants, water treatment, HVAC, power generation and general industrial pressure monitoring. Our pressure transmitter range covers gauge pressure, absolute pressure, differential pressure, high temperature media and digital communication applications.

Choose from compact pressure transmitters, smart 3051 differential pressure transmitters, diaphragm seal models, RS485 digital pressure transmitters and high frequency dynamic pressure sensors. Standard outputs include 4-20 mA, voltage output, HART and RS485 Modbus options, with stainless steel wetted parts and custom process connections available on request.

Pressure Transmitter Parameters

Pressure Types Gauge, absolute, negative pressure, differential pressure
Measuring Range From low differential pressure to high pressure ranges up to 100 MPa, depending on model
Output Signals 4-20 mA, 0-5 V, 1-5 V, 0-10 V, RS485 Modbus, HART options
Accuracy Typical options include 0.1%, 0.2%, 0.25% and 0.5% FS
Process Connection M20 x 1.5, G1/4, G1/2, NPT and customized thread connections
Wetted Materials Stainless steel, 316L diaphragm and corrosion-resistant sealing options
Media Water, oil, gas, air, steam and compatible liquid or gas media
Applications Pipeline pressure, tank level, flow differential pressure, hydraulic pressure and automation systems

Recommended Pressure Transmitter Series

  • Xinyi YW-150 - differential pressure transmitter for stable industrial measurement.
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  • Xinyi YW-130 / YW-140 - compact pressure transmitters for general pressure monitoring.
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  • High Temperature Pressure Transmitter - designed for hot media and demanding process conditions.
  • Siemens, Yokogawa and ABB Options - international brand transmitters available for project matching.

Pressure Transmitter FAQ

What is a pressure transmitter used for?

A pressure transmitter converts the pressure of liquid, gas or steam into a standard electrical signal for PLC, DCS, recorder or control instrument input. It is widely used for pipeline pressure, tank level, flow measurement and process safety monitoring.

How do I choose the right pressure transmitter?

Confirm the pressure range, pressure type, medium, temperature, output signal, accuracy, installation thread, electrical connection and environmental requirements. For corrosive media, high temperature or sanitary applications, diaphragm material and sealing structure are especially important.

What is the difference between gauge, absolute and differential pressure transmitters?

Gauge pressure transmitters measure pressure relative to atmospheric pressure. Absolute pressure transmitters measure pressure relative to vacuum. Differential pressure transmitters measure the pressure difference between two points and are commonly used for flow, filter and level measurement.

Can Xinyi Instrument provide customized pressure transmitters?

Yes. Xinyi Instrument can support customized pressure ranges, process connections, output signals, cable length, display options and model selection for different industrial applications.