How is the pressure transmitter calibrated and measured during work?

How do pressure transmitters measure during work?

             Pressure transmitters play a crucial role in the industrial automation and instrumentation industries. Transmitters generally have a certain amplification effect and can also convert non electrical quantities into measurable electrical quantities. Pressure transmitters, also known as differential pressure transmitters, are generally composed of the main components of pressure transmitters, such as pressure measuring sensors, module circuits, display heads, gauge shells, and process connectors. It can convert the received gas, liquid, and other pressure signals into standard current and voltage signals for supply to secondary instruments such as indicator alarms, recorders, regulators, etc. for measurement, indication, and process regulation.

           The measurement principle of a pressure transmitter is that the process pressure and reference pressure act on both ends of the integrated silicon pressure sensing element respectively, and the differential pressure causes the silicon wafer to deform (with very small displacement, only μ M-level), to enable the fully dynamic Wheatstone bridge made of semiconductor technology on a silicon chip to output a mV level voltage signal proportional to pressure under the driving of an external current source. Due to the strong nature of silicon materials, the linearity and variation indicators of the output signal are both high. During operation, the pressure transmitter converts the measured physical quantity into a mV level voltage signal and sends it to a differential amplifier with a high amplification factor that can offset temperature drift with each other.The amplified signal is transformed into a corresponding current signal through voltage and current conversion, and then subjected to nonlinear correction to generate a standard current and voltage signal that is linearly related to the input pressure.

Pressure transmitter precautions:

        1.Prevent the loosening device from coming into contact with corrosive or overheated media;

          2.Prevent sediment from settling inside the conduit;

        3.When measuring liquid pressure, the pressure tap should be opened on the side of the process pipeline to avoid sediment accumulation;

          4.When measuring gas pressure, the pressure tap should be located at the top of the process pipeline, and the transmitter should also be installed on the upper part of the process pipeline,so that  accumulated liquid can easily be injected into the process pipeline;

         5.The pressure pipe should be installed in a place with low temperature fluctuations;

         6. When measuring steam or other high-temperature media, it is necessary to connect a condenser such as a buffer tube (coil), and the working temperature of the transmitter should not exceed the  limit;

         7. When freezing occurs in winter, the transmitter installed outdoors must take anti freezing measures to prevent the liquid in the pressure inlet from expanding due to freezing  volume, resulting in sensor loss;

         8. When measuring liquid pressure, the installation position of the transmitter should avoid liquid impact (water hammer phenomenon) to avoid damage to the sensor due to  overpressure;                   

         9. When wiring, thread the cable through a waterproof joint or flexible tube and tighten the sealing nut to prevent rainwater from leaking into the transmitter housing through the cable.

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Time : Sep 01 2023
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Pressure Transmitters for Industrial Pressure Measurement

Xinyi Instrument supplies pressure transmitters for process control, hydraulic systems, petrochemical plants, water treatment, HVAC, power generation and general industrial pressure monitoring. Our pressure transmitter range covers gauge pressure, absolute pressure, differential pressure, high temperature media and digital communication applications.

Choose from compact pressure transmitters, smart 3051 differential pressure transmitters, diaphragm seal models, RS485 digital pressure transmitters and high frequency dynamic pressure sensors. Standard outputs include 4-20 mA, voltage output, HART and RS485 Modbus options, with stainless steel wetted parts and custom process connections available on request.

Pressure Transmitter Parameters

Pressure Types Gauge, absolute, negative pressure, differential pressure
Measuring Range From low differential pressure to high pressure ranges up to 100 MPa, depending on model
Output Signals 4-20 mA, 0-5 V, 1-5 V, 0-10 V, RS485 Modbus, HART options
Accuracy Typical options include 0.1%, 0.2%, 0.25% and 0.5% FS
Process Connection M20 x 1.5, G1/4, G1/2, NPT and customized thread connections
Wetted Materials Stainless steel, 316L diaphragm and corrosion-resistant sealing options
Media Water, oil, gas, air, steam and compatible liquid or gas media
Applications Pipeline pressure, tank level, flow differential pressure, hydraulic pressure and automation systems

Recommended Pressure Transmitter Series

  • Xinyi YW-150 - differential pressure transmitter for stable industrial measurement.
  • Xinyi YW-3051DP - smart differential pressure transmitter for process control.
  • Xinyi YW-130 / YW-140 - compact pressure transmitters for general pressure monitoring.
  • RS485 Digital Pressure Transmitter - Modbus communication for remote monitoring systems.
  • High Temperature Pressure Transmitter - designed for hot media and demanding process conditions.
  • Siemens, Yokogawa and ABB Options - international brand transmitters available for project matching.

Pressure Transmitter FAQ

What is a pressure transmitter used for?

A pressure transmitter converts the pressure of liquid, gas or steam into a standard electrical signal for PLC, DCS, recorder or control instrument input. It is widely used for pipeline pressure, tank level, flow measurement and process safety monitoring.

How do I choose the right pressure transmitter?

Confirm the pressure range, pressure type, medium, temperature, output signal, accuracy, installation thread, electrical connection and environmental requirements. For corrosive media, high temperature or sanitary applications, diaphragm material and sealing structure are especially important.

What is the difference between gauge, absolute and differential pressure transmitters?

Gauge pressure transmitters measure pressure relative to atmospheric pressure. Absolute pressure transmitters measure pressure relative to vacuum. Differential pressure transmitters measure the pressure difference between two points and are commonly used for flow, filter and level measurement.

Can Xinyi Instrument provide customized pressure transmitters?

Yes. Xinyi Instrument can support customized pressure ranges, process connections, output signals, cable length, display options and model selection for different industrial applications.