Working Principle of Orifice Flowmeter

The working principle of orifice flowmeter is based on the principle of differential pressure flowmeter, which measures the flow rate by measuring the pressure difference generated when the fluid flows through the throttling element. When the fluid fills the pipeline and flows through the throttling device inside the pipeline, the flow beam will locally contract, causing an increase in flow velocity and a decrease in static pressure, resulting in a pressure drop (i.e. pressure difference) before and after the throttling element. The greater the fluid flow rate, the greater the pressure difference generated. ‌12

The structure of an orifice flowmeter includes a metal plate with a central circular hole (i.e., a throttling element), called an orifice plate. Install the orifice plate vertically in the pipeline and calculate the flow rate by measuring the pressure difference between the front and rear ends of the orifice plate. When the fluid flows through the orifice plate, it reaches the highest flow velocity at the constriction point, and correspondingly, the static pressure is the lowest. Therefore, the flow rate can be measured by measuring the pressure difference.

The advantages of orifice flowmeter include simple structure, stable performance, and easy maintenance. However, it also has some drawbacks, such as significant energy loss, especially in situations with high flow rates. In addition, the installation of orifice flow meters requires a stable section of straight pipe with a constant inner diameter upstream and downstream, with an upstream length of at least 10 times the pipe diameter and a downstream length of 5 times the pipe diameter.

Orifice flow meters are widely used in process control and measurement in fields such as petroleum, chemical, metallurgical, power, heating, and water supply, and have broad application prospects.

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Time : Dec 20, 2024
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Pressure Transmitters for Industrial Pressure Measurement

Xinyi Instrument supplies pressure transmitters for process control, hydraulic systems, petrochemical plants, water treatment, HVAC, power generation and general industrial pressure monitoring. Our pressure transmitter range covers gauge pressure, absolute pressure, differential pressure, high temperature media and digital communication applications.

Choose from compact pressure transmitters, smart 3051 differential pressure transmitters, diaphragm seal models, RS485 digital pressure transmitters and high frequency dynamic pressure sensors. Standard outputs include 4-20 mA, voltage output, HART and RS485 Modbus options, with stainless steel wetted parts and custom process connections available on request.

Pressure Transmitter Parameters

Pressure Types Gauge, absolute, negative pressure, differential pressure
Measuring Range From low differential pressure to high pressure ranges up to 100 MPa, depending on model
Output Signals 4-20 mA, 0-5 V, 1-5 V, 0-10 V, RS485 Modbus, HART options
Accuracy Typical options include 0.1%, 0.2%, 0.25% and 0.5% FS
Process Connection M20 x 1.5, G1/4, G1/2, NPT and customized thread connections
Wetted Materials Stainless steel, 316L diaphragm and corrosion-resistant sealing options
Media Water, oil, gas, air, steam and compatible liquid or gas media
Applications Pipeline pressure, tank level, flow differential pressure, hydraulic pressure and automation systems

Recommended Pressure Transmitter Series

  • Xinyi YW-150 - differential pressure transmitter for stable industrial measurement.
  • Xinyi YW-3051DP - smart differential pressure transmitter for process control.
  • Xinyi YW-130 / YW-140 - compact pressure transmitters for general pressure monitoring.
  • RS485 Digital Pressure Transmitter - Modbus communication for remote monitoring systems.
  • High Temperature Pressure Transmitter - designed for hot media and demanding process conditions.
  • Siemens, Yokogawa and ABB Options - international brand transmitters available for project matching.

Pressure Transmitter FAQ

What is a pressure transmitter used for?

A pressure transmitter converts the pressure of liquid, gas or steam into a standard electrical signal for PLC, DCS, recorder or control instrument input. It is widely used for pipeline pressure, tank level, flow measurement and process safety monitoring.

How do I choose the right pressure transmitter?

Confirm the pressure range, pressure type, medium, temperature, output signal, accuracy, installation thread, electrical connection and environmental requirements. For corrosive media, high temperature or sanitary applications, diaphragm material and sealing structure are especially important.

What is the difference between gauge, absolute and differential pressure transmitters?

Gauge pressure transmitters measure pressure relative to atmospheric pressure. Absolute pressure transmitters measure pressure relative to vacuum. Differential pressure transmitters measure the pressure difference between two points and are commonly used for flow, filter and level measurement.

Can Xinyi Instrument provide customized pressure transmitters?

Yes. Xinyi Instrument can support customized pressure ranges, process connections, output signals, cable length, display options and model selection for different industrial applications.